Inspection standards:
| Model | Camera number | Detection range | Detection content | Accuracy | Precision | Speed | Mark |
| KVIS-T-C-C06 | 1set | Bottle shoulder | Black spots, impurities | ≥0.5mm | 99.5% | 100-120pcs/min | Hair, confetti, tape, large dust, lack of material, foreign objects are regarded as black spots, and the detection accuracy and accuracy rate are calculated according to the black spots |
| 1set | 瓶口Bottle mouth | overlap, lack of material | ≥0.5mm | 99.5% |
| Black spots, impurities | ≥0.5mm | 99.5% |
| Deformed | | 99.5% |
| 4set | Printing surface on both sides | Missing printing | The font is completely missing | 100% |
| Blur ghosting | Font blur degree≥0.5mm | 99% |
| Black spots, impurities | ≥0.5mm | 99．5% |
The counting function can be performed after detecting the finished product, and the counting accuracy is 100%.
Detection equipment requires regular maintenance cleaning (camera cleaning, etc.) during use, the equipment itself does not produce sources of secondary contamination (such as debris, fine foam, etc.).
Inspection principle
The shower gel is a must-have product in people's daily life. Many brand manufacturers have very strict requirements on the packaging of shower gel while making shower gel products. Because the packaging not only represents the image of a brand, but also the intuitive experience of consumers in contact with the product. For already packaged products, whether there are defects such as black spots, impurities, deformations on the bottle body and the periphery of the bottle mouth, and whether the label of the bottle body has marking errors, will all affect the trust of consumers in the brand.
It will also directly affect the partnership between the brand and the manufacturer. For this, the manufacturer must find a suitable detecting method and do a comprehensive detection of all products before leaving the factory. At the same time, because the manual quality detection speed is slow and the factory product shipment speed is relatively fast, many companies urgently need equipment that can quickly and accurately detect, to detect, count, sub-package, and pack the products that have been produced, and qualified products are eliminated. Keye Tech has many years of market experience, and there are already detecting examples of household shower gel bottles.
Overview of the detection system
The whole equipment integrates mechanical mechanism, visual optical hardware and detection system software, defective product rejection and counting device, and the normal detection speed is 100-120 pieces/min. The front part of the detection machine is manually discharged (corresponding bottle unscramble equipment is optional), the equipment can realize 7*24 hours of operation, which greatly improves production efficiency.
The bottle detection equipment, with 6 sets of high-resolution industrial cameras, to comprehensively detect defects on the printed surface of the bottle, the mouth and the shoulder of the bottle. After the system collects the sample image, the image processing software is used to compare and analyze the standardized sample to determine the good product, the defective products will be automatically rejected online, and the counting function can be realized after the finished product is detected, and the counting accuracy rate is 100%. The software will open the sample comparison standard, and the production personnel on the customer site can control the comparison accuracy and choose the accuracy standard most suitable for their own production conditions, thereby controlling the defect rate.
Examples of detection functions and detection patterns
1. Schematic diagram of camera station
2. Detection system functions
-Open and close the system detection function
-Adjustment of detection index parameters and accuracy.
-Template sampling and storage, sample detection information save and recall.
-Camera image calibration function
-The system displays real-time production information (qualification rate, total production, speed, etc.), historical production information browsing, export and save functions.
-Permission management based on the login account (such as general operation users disable parameter adjustment permissions)
-Operation and adjustment of the mechanical part of the system
(Such as open the transmission device, the adjustment of the air valve blow time, and the adjustment of the alarm signal)
System composition
(1) Mechanical part:
The transmission part is the core component of the system, which carries all the transmission devices and electronic hardware (industrial cameras, light sources, industrial computers, touch screens, electrical boxes, etc.). The conveyor belt adopts a vacuum adsorption belt to adsorb and fix the sample on the surface of the belt without sliding, so that the picture can be accurately taken.
(2) Hardware part:
The hardware part includes cameras, lenses, light sources, high-speed air valves, computers, touch screens and other electrical devices.
Product Tags:
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ODM Automatic Packaging Inspection Equipment Machine For Shower Gel bottle Label Images
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