Product Background:
As a kind of clothing accessories, buttons not only act as connectors in clothing, but also play the role of embellishment and decoration. Resin buttons made of polyester are expensive and suitable for high-end clothing; various metals The buttons are light in weight and not easy to change color, and can also stamp patterns and logos of clothing manufacturers; shell buttons are elegant in texture and bright in color, and have always been popular with consumers; Buttons, which can give garments ethnic style and craftsmanship value, although buttons vary in quality
Inspection principle:
The materials are arranged by vibrating plate, Linear vibration and non-destructive conveying, and the capacitance is stably and orderly transferred to the specific inspection station, and then the high-pixel sample image captured by the industrial camera is transferred to the image processing software. After the system analyzes and processes, it judges good and defective products, and controls the corresponding pneumatic components to eliminate the defective products, and finally collects qualified products.
Inspection principle&details
The inspection machine adopts multiple sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out omni-directional visual inspections for product appearance defects. The equipment can realize 7*24 hours of all-weather operation, and it can be online automatically. Eliminate substandard products.
The whole set of inspection equipment includes mechanical, visual electronic hardware and inspection system software. The entrance and exit of the equipment are reserved for docking positions to facilitate on-site operations.
| (1) Check the sample against the sample to see if the color and model are consistent with the sample; |
| (2) Whether the surface of the button has nicks, cracks, unevenness and obvious scratches; |
| (3) There are no car cracks and bubbles on the face and back, no rotten edges and uneven thickness; |
| (4) The pattern should have no obvious deformation, no white eyes and white circles; |
| (5) The buttonholes should be smooth and unobstructed; the needle holes should not be worn or broken, and should be symmetrical and without large eyes; |
| (6) After electroplating or other processing, the effect should be uniform. |
Software Inspection&system configuration
The software is the master control platform of the equipment, and its specific functions are as follows:
- Enabling and disabling the system detection function.
- Adjustment of the parameters and accuracy of detection indicators.
- Template sampling and storage, sample detection information storage and recall.
- Camera calibration
- Display system real-time production information (qualified rate, total output, speed, etc.). Browse, export and store historical production information.
- l Perform authority management according to the login account (for example, general operating users are prohibited from using parameter adjustment permissions)
- Operation and adjustment of the mechanical parts of the system (such as: air valve jet time adjustment, camera trigger time adjustment)
- Additional functions added due to customer needs
| | Specifications | Remarks |
| industrial camera | HIKVISION | China |
| Flat lens | AZURE | China |
| Stroboscopic flash source | OSRAM | USA |
| Optical sensor | SICK | Germany |
| Servo driver | DELTA B3 | Taiwan, China |
| Servo motor | DELTA B3 | Taiwan, China |
| Motion Controller | DELTA DVP-50MC | Taiwan, China |
| High-speed solenoid valve | SMC | Japan |
| High-speed cylinder | SMC | Japan |
| Industrial power supply | MEAN WELL | Taiwan, China |
| Circuit trigger board | KEY-PC-2.1 | China |
| Industrial computer | Adlink B45 | Taiwan, China |
| HD touch screen | AOC | Taiwan, China |
Product Tags:
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Automated Vision Inspection AVI Machine for Garment accessories buttons Testing Images
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